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Iscar Adds Their Latest Innovations To A Extensive Line Of Outstanding Hole Generating Solutions



Iscar recently released a variety of different drilling innovations to meet their customers needs. These innovative products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with brand new and innovative ways to expand productivity for the end user. Here is a little bit about these innovative products, and how they will serve the end user of these drills.

SUMOCHAM Drills

ISCAR's new SUMOCHAM drill family is an advanced evolution of the highly effective CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for various material groups. SUMOCHAM drills can be used on milling centers or lathes.

SUMOCHAM incorporates four different standard drill head geometries, designed for unmatchable performance and high reliability. The drill head is made with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are offered in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, continuous chip flow and a ground gash for improved penetration.

The drill shank design is in accordance to DIN 9766 standard, with obtainable drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies feature coolant through holes. The accurate cylinder added to the clamping portion improves rigidity and reduces internal stresses. The rotation stopper planes are accurately ground, to increase the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will provide longer tool life and greater productivity.

DR-DH Deep Drills

DR-DH drills can achieve drilling depth-to-diameter ratio of 7XD and up. Designed to be implemented on standard horizontal milling centers, turning, and multi-task machines. Use of supplementary machine and setup can be avoided. They will be available as semi-standard product in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").

Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very stiff tool that has a patented chip gullet design. It was built for easily cut materials comparable to cast iron and low alloyed steel.

A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for upgraded chip flow. It was designed for drilling gummy materials such as non-alloyed steel and high temperature alloys.

ISCAR DEEP HOLE DRILLS

With ISCAR's new solid carbide deep hole drills, you can safely drill up to 22 times diameter and arrive bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This capacity can speed up several high-volume operations. The deep-hole drilling station no longer needs to slow down a transfer line or stop it exclusively because a drill broke.

Other target applications include deep holes for automotive, hydraulic blocks and die & mold work. A combination of features help the twist drills to cut faster, straighter,deeper, last longer and discharge chips more readily. A unique high-strength core creates a more durable drill point and allows for deeper flutes, enlarging the departure path for chips.

The drill tip themselves has a 140 positive-point, four-margin design to preserve the edge, decrease thrust forces and aid centering and tracking. A post-coat polishing measure on the flutes, margins and cutting edges decreases friction and torque that can readily snap a drill.

The new drills are found in normal diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are available on request. All are built of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be reconditioned.

These are just some of the latest innovations coming from Iscar.

Push Pull Testing For Construction Industry With Calibrated Measuring Instruments. Mechanical Load Testing Procedures For On Site Documentation To Testing Standards.
Push Pull Testing for the Railway industry for proof of reliable anchor fixings. Calibrated push pull force gauges are used for stress load testing along with tensile strength pull testing procedures. Proof of load testing undertaken, measured, recorded in a reliable and standard way to BS5080 Part 1 standards.

Original Tools And Carbide Insert Shapes From Iscar To Better Improve The Machining Method
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.

Iscar Recently Made Public Many New Lines To Extend Their Family Of Milling Tools
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

The Newest In Carbide Endmill Configuration In A Extensive And Successful Family From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Some Of Improvements In Carbide Inserts By Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

Several Advancements Have Extended Iscar's Families Of Indexable Endmills For Elevated Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

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